How to judge the quality of the PCB ink ?

Nov. 12, 2021   |   603 views

PCB ink refers to the ink used in printed circuit board (PCB).In the manufacturing process of printed circuit board, screen printing is one of the indispensable and important processes. In order to obtain the fidelity of image reproduction, the ink must be of excellent quality.The excellent quality of PCB ink depends on whether the formula is scientific, advanced and environmentally friendly. It is embodied in:

1. Viscosity
It is the abbreviation of dynamic viscosity.It is generally expressed by viscosity, that is, the shear stress of fluid flow divided by the velocity gradient in the flow layer direction, and the international unit is PA / S (Pa.s) or millipa / S (mPa. S).In PCB production, it refers to the fluidity of ink driven by external force.
Conversion relationship of viscosity units:
1Pa.S=10P=1000mPa.S=1000CP=10dpa.s

2. Plasticity
It refers to that after the ink is deformed by external force, it still maintains its properties before deformation.The plasticity of ink is conducive to improve the printing accuracy.

3. Thixotropic
Ink is colloidal when it is standing, and the viscosity changes when it is touched, also known as shake and sagging resistance.

4. Fluidity
(leveling property) the extent to which ink expands around under the action of external force. Fluidity is the reciprocal of viscosity. Fluidity is related to the plasticity and thixotropy of ink.The greater the plasticity and thixotropy, the greater the fluidity;If the fluidity is large, the imprint is easy to expand. Those with small fluidity are prone to netting and inking, also known as anilox.

5. Viscoelasticity
Refers to the ability of the ink to rebound quickly after being cut and broken by the scraper.It is required that the ink deformation speed is fast and the ink rebound is fast in order to be conducive to printing.

6. Dryness
It is required that the slower the ink dries on the screen, the better. After the ink is transferred to the substrate, the faster the better.

7. Fineness
The size of pigment and solid particles, PCB ink is generally less than 10μm. The fineness shall be less than one third of the mesh opening.

8. Drawing property
When picking up the ink with an ink shovel, the extent to which the filamentous ink does not break is called wire drawing.The ink is long, and there are many filaments on the ink surface and printing surface, which makes the substrate and printing plate dirty and even unable to print.

9. Transparency and hiding power of ink
For PCB ink, according to different uses and requirements, various requirements are also put forward for the transparency and hiding power of the ink. Generally speaking, circuit ink, conductive ink and character ink require high hiding power. The solder resist is more flexible.

10. Chemical resistance of ink
PCB ink has strict standards for acid, alkali, salt and solvent according to different purposes.

11. Physical resistance of ink
PCB ink must meet the requirements of external force scratch resistance, heat shock resistance, mechanical peeling resistance and various strict electrical performance requirements.

12. Safety and environmental protection of ink
PCB ink shall be low toxicity, odorless, safe and environmental friendly.